KPM 1036 Fully automatic stationary Multilayer Machine (Pallet Free)

КРМ 1036 is a new-generation concrete-forming machine with a layer-by-layer forming principle.


The main distinguishing feature of this model, which gives important advantages, is its forming method. The forming process runs not on the technological pallet, but on a special metal table, and from this table the products are then placed on the technological pallet.

This forming method offers the following advantages:​​​​​​​

 The layer-by-layer forming process allows the tiles to be stacked on a pallet in 8 rows, which allows using fewer technological pallets for paving tiles production, and the most important advantage is that these technological pallets can be made from ordinary plywood. They are no longer involved in the forming process and there are no special requirements for their strength and wearing capacity. This advantage significantly reduces the production costs of technological pallets.

   The cement consumption decreases, and the cost of production also decreases.


   Molding on a special table - small-piece concrete products are given a shape, then the products are layered on the pallet;


   The product has an ideal geometry. The products have a higher packing ratio if compared with the products formed on a wooden pallet.


Advantages of KPM 1036

The powerful vibrating table 104 КN with forced cooling is fully controlled by an automatic control system with Omron electronics. The touch screen menu allows to change the forming parameters, including the frequency of the vibrating table’s motors, pairwise, and, correspondingly, the amplitude of the vibrating table. As an option, this model can be equipped with the Maxtronic 160 KN vibrating table.

 There is a possibility to quickly change a form, because there is no bolted connection of the form to the press, the form is fixed with the use of pneumatic clamps. The form can be replaced in less than 5 minutes.


In addition to the advantages described above, КРМ 1036 also has increased pallets dimensions and is designed to form six stone curbs simultaneously. All these advantages make the КРМ 1036 model one of the most production-efficient lines in its segment.

КРМ 1036  is supplied with two hoppers, two conveyors and one storage elevator.


A double-hopper line allows to produce units with different fillers, which allows to reduce the cost of the product and to use the coloring agent with higher efficiency.

The proposed line will perfectly suit those who want to significantly improve production rate and to increase business efficiency at the same time by reducing the cost of production and other operating costs.

Variety of colors and shapes​​​​​​​

Technical specifications and performance

Basic configuration

  Double bunker concrete molding machine

  Accumulator of empty pallets

  Conveyor from the accumulation of empty pallets to the concrete block machine

  conveyor from a concrete block making machine

  Hydrostation

  Electrical cabinet

  Remote control

  Software

Performance

Kerbstones

 

Бр. 100.30.18         6900 pieces.

Бр. 100.30.15         6900 pieces.

Бр. 100.20.8           13824 pieces.

 

Pavement stones

 

200.100.60             1152 м2.

200.100.80             1102 м2.

115.115.60             1152 м2.

115.115.80             1102 м2.

 

Wall stones

 

390.190.188            20000 pieces.

390.80.188              30000 pieces.

Optional equipment

  clamping forklift*

Specifications

  Dimensions  16000х7000х4400мм

  Forming modes Automatic

  Maximum height of manufactured products  400 мм

  Minimum height of manufactured products  50 мм

  Size of the process pallet  1300х1150х130 мм

  Size of the vibrating table 1250х860 мм.

  Hydraulic power plant volume 1400 litre

  Volume of a hopper for concrete mix  2 м3

  Average cycle of one molding  23-32 sec

  Number of lower vibroblocks  2 pieces.

  Number of lower engines  4 pieces.

  Number of upper vibroblocks 2 pieces.

  Number of upper engines  2 pieces.


Mustafa Yontar - technological equipment

marked as "HIGH-QUALITY"!


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